Morpho 540XZ
Wide-Format Inkjet Printing Engine for VDP

Morpho 540XZ is easy to integrate into any web press, providing users with the advantages of digital printing, excellent productivity, and super printing quality.

Morpho 540XZ is high-performance wide-format inkjet printing engine for variable data printing (VDP) that includes water-based and UV systems. The electric motion control of Head Module in the X-axis and Z-axis makes operation more convenient and faster. Variable Droplet Size (VDS) control technology ensures clear and sharp edges of lines and text. Text as small as 4 pt is perfectly legible.

The modular design offers great flexibility to combine Morpho 540XZ with different technologies, such as media transporter, UV curing, camera inspection for batching and verification. Morpho 540XZ is easy to integrate into existing production lines, achieving high-speed online or offline printing at designated location.

• Max. print width of 540 mm (21.3")
• Print speed up to 200 m/ min. (656 ft/ min.)
• Electric motion control of Head Module in the X-axis and Z-axis
• UV ink, water-based dye/ pigment ink, water-based MICR ink, etc.
• Kyocera KJ4 print head, 600 dpi, Monochrome

Print Head Module Electric motion control of Head Module in X-axis and Z-axis Head power management and head temperature controller Sub-ink-tanks with ink level sensors Sub-ink-tanks with anti-overflow function Equipped with anti-collision oil buffer Different light bar colors for different status: printing, standby, abnormal Degas system (only for WB system) UV Lamp Bracket (only for UV System) Full-cure UV lamps to cure the ink after printing Light Containment and Heat Dissipation (LCHD)

Print Head Module and UV Lamp Bracket integrated into the web press

Printing Control Cabinet Automatic ink supply system with 3L main ink tank Negative pressure system for high-speed printing Positive pressure system for print head maintenance Automatic ink shortage alarming Field upgradable firmware and system software Data Imaging Board Installed in the PC. It connects to the PC motherboard via PCIe interface. Supports sustained 240 MB/ sec. from 1 to 8 heads in grayscale mode. UV Control Cabinet (only for UV System) With UV adapter boards, DC power supplies that provide supply and control the UV lamps

Printing Control Cabinet and UV Control Cabinet integrated into the web press

Efficient Workflow

As a comprehensive monochrome VDP inkjet printing engine, Morpho 540XZ works seamlessly with MagicPage VDP software and PCS Pro control software to achieve an efficient VDP workflow.

MagicPage enables users to design and modify the output templates with extensive field editing tools.

Professional Printer Control Software (PCS Pro) installed on a Host PC offers friendly graphical user interface to control, set options, and monitor printer status.

Morpho 540XZ Components & VDP Workflow

Basic Specifications:

Print Head Modules *		Morpho 540XZ
Print Head Model		Kyocera KJ4
Number of Print Head		5
Printing Width		540 mm
Roll-Fed Width		Max. 580 mm
Inks		UV; Water-based dye, pigment, or MICR ink
Number of Colors		Monochrome
Resolution		600 DPI
Dropsize	Water-Based Ink	5 pl, 7 pl, 12 pl, 18 pl
	UV Ink	6 pl, 7 pl, 11 pl, 14 pl
Print Types		Images, logos, texts, serial numbers, barcodes, dates, time, MICR fonts, etc.
Media Types		Coated or uncoated paper, self-adhesive label stock, white film, PP, PE, PVC, PET, etc.

MagicPage VDP

Supports various types of objects, such as texts, dates, time, graphics, barcodes, and photo images Customized template and layout design Extensive field-editing tools for large quantity of variable data and static text Real-time and intuitive RIP output preview Embedded barcode, 2D codes, serial number and MICR fonts

Professional Printing Control Software (PCS Pro)

Touch panel interface supporting touch screen monitor to set print head voltage and temperature, select print jobs, show the resolution & status of each job and print engine status Easy operation and maintenance of the printer Embedded test patterns for nozzle check and head alignment Online inspection and automatic rectification system ensures accurate printing position by monitoring and analyzing preprinted markers in real time

NuviINK^® Single-pass series

If you are looking for an ink that can be run at high speed for variable data printing, NuviINK^® will meet your demanding needs! NuviINK^® Single-pass series is specially designed for a wide range of applications, including packaging, plastic cards, tickets, business forms, labels, and security printing etc.